Stainless Steel Fermenters

Friday was a very exciting day for us.  We got our stainless fermenters!  We purchased two 1.5 BBL and one 3 BBL stainless fermenters from Stout Tanks in February and have been counting down the days until they would ship.  Well, they finally arrived!

IMG_1970

So what’s the big deal?  Not only will it mean better beer, but it will also mean more beer, as we will be doubling production in order to get some beer out to some accounts in preparation for our expansion, as well as bottles.  In addition, we have one 14 gallon conical en route from SS Brewtech, which we will use for test batches and variants. For the past year and a half, we have been using plastic inductor tanks from Ruralking to ferment our beer, a great cheap option for nanos.  They have served us reasonably well and we have made some fine beer with them, but they have some limitations.

So why the change, and why after this long? First, the inductor tanks are neither airtight nor lightproof.  Even after lining the collars with food-grade sillicone, I was never able to get them completely sealed.  In addition, HDPE is oxygen permeable, although the rate is so low it is negligible for a two week fermentation time.

Second, the inductor tanks do not have a port for racking above the yeast.  When I kegged, I would hook up a diaphragm pump to the bottom of the cone and pull from there.  Even after dumping yeast, I would inevitable pull some of it into the kegs.  Not terrible, as it would settle out, but it required my kegs to be babied, as any shaking would result in the yeast getting kicked up.  Even handled gently, they still sometimes required a period of 15 minutes to settle after moving them in order to serve brite beer.  Not good, and especially not good for sending beer to restaurants and festivals.  Why not install a port on an inductor tank?  My feeling was that this would be an easy point for contamination, using a bolted on ball valve or plastic spigot that would be very hard to remove and clean.

Third, dry-hopping isn’t as effective in an inductor tank.  Since I had to pull from the cone, I couldn’t add my hops directly into the beer since they would end up in the keg.  Instead, I had to add the hops inside a nylon paint strainer bag tied to the side of the fermenter.  With less dispersion and contact area with the beer, I would get less flavor out of my dry hops. Lastly, there was no way to deal with the negative pressure when kegging.  Air would be pulled down into the top of the tank as I kegged the beer.  Not terrible, as there is a fair amount of CO2 sitting above the beer, but not optimal. With the new tanks, beer can be racked from above the cone using CO2 pressure.  By simply taking the blow-off tube from the top and attaching it to a CO2 tank and regulator outfitted with a low pressure gauge, I can push the beer out of the racking port at 2 PSI and into the kegs.  No exposure to air or light, just brite beer. Why didn’t we get these sooner?  When we opened in 2013, there was only one manufacturer of smaller conicals, Blichmann Engineering.  While Blichmann makes some cool things, their fermenters were around 3 grand a piece.  Now, there are a couple companies making nanobrewery-sized equipment.  Our fermenters ran $1200-$1500 each–much more affordable for us. We celebrated the arrival of our new tanks by brewing our Galaxy single-hop American IPA, Storm, and two variants: a peach habanero and a cherry cayenne version!

Advertisements

About crookedrunbrewing

Brewmaster
This entry was posted in Uncategorized. Bookmark the permalink.

7 Responses to Stainless Steel Fermenters

  1. royventullo says:

    Congrats on the expansion. Gotta make a trip east to visit.

  2. Jim Turner says:

    Glad to see things are going well for you at Crooked Run! Congratulations!

  3. Hello!! I was wondering if you’d be able to detail your process for pushing with co2 at low pressure like fittings/regulators and what not that you are using. I just obtained a couple of 1bbl conicals from stout tanks and would like to do the same thing. Thank you in advance and thank you for for the great blog!

    • Sure thing. I hooked up a 15 psi gauge to a regulator. Before cold crashing, I attach the regulator/CO2 to the blowoff tube and put 3 PSI of pressure in the tank to deal with contraction during cold crash. I close the valve on the blowoff and cold crash. When I am ready to keg, I reattach the CO2 and keep 3 PSI pressure in the fermenter while I keg with a diaphragm pump, using a freight scale to fill kegs by weight. I leave a half gallon of space in sixtels and a gallon in halves so I can carbonate in the keg. Hope that all makes sense!

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out / Change )

Twitter picture

You are commenting using your Twitter account. Log Out / Change )

Facebook photo

You are commenting using your Facebook account. Log Out / Change )

Google+ photo

You are commenting using your Google+ account. Log Out / Change )

Connecting to %s